Forklifts are large, strong vehicles that can lift and transport huge items. However, just like any other piece of technology, they have their own set of hazards to be aware of in the workplace. Various factors can exacerbate the chances of accidents and fatalities occurring. Examples of such factors include new attachments and inadequately ventilated work zones. Having a forklift overturn, being struck by a forklift, and falling from a forklift are all common forklift mishaps. Fortunately, all these forklift dangers are avoidable with a little forethought and preparation before and during operation. Along with undergoing basic forklift training, crew members should learn of frequent forklift hazards that may arise at any time. Here are the most common dangers of forklift operation!

Attachments

Because attachments impact both the lift's operating clearances and total capacity, attachments are sources of several forklift risks. Attachments add weight to a lift and diminish the load capability. To prepare for any potential operational changes, a forklift operator should get familiar with each attachment used, including the safety protocols and capacity restrictions associated with them. Poor maintenance of the attachments and the forklift itself may pose safety issues. Worn forks, stretched chains, and other worn-out parts can also cause accidents. The operator should do a complete inspection of the entire lift before beginning a job. This will verify that everything is in working order and safe to use.

Fueling

Because of the flammability of the fuel, refueling and recharging can be dangerous. Both diesel and propane are flammable, and battery recharging produces flammable gas. As a result, never smoke near a refueling or recharging station. Poor ventilation increases the risk of fires and facilitates the accumulation of harmful gases, such as carbon monoxide.

Maneuvering

Incorrectly driving a forklift comes with its own set of risks. If drivers aren’t paying great attention to their surroundings, they risk colliding with pedestrians and other tools. Because most operations require driving in reverse due to a restricted frontal vision from the cargo, maneuvering a forklift is tough. The forklift takes tight turns in the front but swings wide in the back due to rear-end steering. When driving a forklift in a busy work zone, drivers should keep this in mind. Maneuvering is also difficult due to narrow or congested aisles, increased pedestrian traffic, and other warehouse conditions.

We hope you have enjoyed our article on the most common dangers of forklift operation! If you’re looking to find out more about what it means to be safe in a warehouse, be sure to refer to the OSHA website for more information on how you can do this.